Gerente de operaciones
Ped*** ***** (XX años)
Plant Manager en GRUPO LALA
Universidad Tecmilenio
Monterrey,
Nuevo León
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Experiencia
Plant Manager
GRUPO LALA
ene 2020
-
ene 2021
• Responsible for one Manufacturing Plant, with full P&L responsibility, Transformation Cost improvement over 10%. • Best Safety results 2020 in Mexico, 66% accidents reduction, safety cards +500 by month, 98% closed rate. • TPM Implementation level 3 using pillars as Leadership, AM, PM, Quality, Education & Training. Pilot Plant for OEE & SDWT´s model. Successfully SQF Re-certification. • Planning and monitoring day-to-day, Re-restructuring Maintenance Dept. and MP System implementation, OEE from 33% to 56%, Down Time improvement from 13% to 5%, OTIF over 99% & reduction of quality rejection on 30%. • Financial Internal Control leadership, Consumption variations and scrap reduction over 50% (Savings per year over $4 mdd) & Inventory reliability improvement from 50% to 99% by sku. + $2 mdd savings Cost improvement projects.
Sr Operations Plant Manager
BUNGE
ene 2018
-
ene 2020
• Responsible for 2 manufacturing Plants in Ciudad de Mexico, full P&L responsibility including supply chain results. • Cero accidents, STOP methodology & SAFESTART program implementation. Coffee with Friends (Hourly Focus) • OPEX Leadership through Lean Manufacturing & SHINGO Model, SQDC program implementation. +300 Short kaizen hourly. • Planning and monitoring day-to-day, OEE improvement focused on packing lines from 43% to 65%. Quality complains reduction on 35%, FSSC-22000 Re-Certification gotten and PEPSICO validation. Throughput improvement 60%. • Manufacturing Cost Control, 95% accomplishment by month, FIFO implementation getting 15% extra capacity. • 50% reduction accident rate, STOP & SAFESTART methodologies implemented. Coffee with Friends (Hourly Focus) • OPEX Leadership through Lean Manufacturing &, SQDC program implementation & Best Practices first level. • Planning and monitoring day-to-day, annual business and budget planning, OEE improvement from 55% to 88% (Best result on last 5 years). OTD from 96% to 99.3%. Quality complains reduction on 85%, FSSC-22000 Re-Certification • Financial Internal Control leadership, Implementation of Manufacturing Cost Control, FIFO implementation on Warehouse reducing 20% on waste. Inventory Control improvement from 15% to 0.15% by month.
Operations Manager (Metal fabrication Parts & Assembly)
STERIS CORPORATION – Metal Mechanic Industry (Healthcare)
mar 2015
-
ene 2018
• In charge of all Assembly lines, Spare parts Service & pressure welding areas.10 different assembly lines, 5 Pressure Welding including Brazing Metals, TIG, MIG, Structural, Robotic Arc Welding, Aluminum and Gas or Oxy Acetylene Welding • Cero accidents in a year, safety preventive cards on 130% of accomplishment. Completed all SDWT´s Certified. • OTD Production Program from 85% to 95%, implementing KANBAN on Synergy with Logistic & Fabrication areas. • Lean Manufacturing leadership, SQDC Daily management. SIPOC-PFMEA program implementation to reduce scrap on 35% (Quality at the source). Welding Certification Program Implemented. Quality Control Circles completed at all Plant (+15 SDWT´s). • Budget accomplishment on 99% and Cost Control implementation on the 2nd level Management. • Startup of a new Manufacturing and assembly line for Power Generators. • Responsible of Sheet Metal, CNC machining/milling areas & NP welding. Laser, plasma, shearing and saw cutting processes, Metal stamping & press brakes processing, CNC (3 & 5 axis), TIG & MIG, electro polish, electro polish, washing & painting. • Safety leadership, 2nd year with best safety deliverables & Higher score of 5s in the last 2 years was gotten • Implementation of the Quality Control Circles structure, 1st SDWT in fabrication areas (9 SDWTS developed). • Implementation OEE from 30% to 70%. CAPEX investment over $10 mdd on new laser and CNC technologies. • Lean Manufacturing driven, improve customer complains 43% by implementing SIPOC-AMEF. Scrap reduction in 47% by focus in quality at the source. Best results of SQDC boards of Fabrication areas in the last 3 years. 1st Manufacturing Cell implemented. • Kanban System Startup to reduce Inventory & Lead Time. Production control between Assembly & Fabrication parts. • Cost Control implementation on 2nd level, key products reducing cost until 30%.
Sr. Quality Run Test Engineering
LENNOX INTERNATIONAL - Metal Mechanic Industry (HVAC)
mar 2014
-
mar 2015
• Responsible to transfer from USA the Run Test Lines & supporting implementation Quality System (ISO 9000). • Development of the Quality Plan Structure for Metal stamping processes (Insource & Outsource). • Successful Transfer from USA of the Manufacturing Run Testing Processes (Timely and expected). • Digital Andon were implemented through all assembly lines, getting results on PPMs reduction over 50%, on average. • Develop and implement the “Qdoc System” to support Quality system (ISO Platform).
Plant Engineering & Continuous Improvement Manager
Dawen Foods
ene 2010
-
ene 2014
• Responsible of Facilities Operations in Mexico on 3 Mfg Plants & 7 DC´s (Maintenance, Engineering, Strategic Projects & Continuous Improvement Lean leadership), Manufacturing Startups & Transfer lines leader Mexico (Business Growth). • Startup Leader to transfer 1st RTS Pilot Line in Mexico (Engineering, Installation & Launching) transfer line from York, PA (USA). • Maintenance down time reduction up to 50%, restructuring Maintenance department & TPM pillars implementation. • 51 Kaizen Events & 793 Short kaizens implemented including participation over 100 unionized people. Speed rates standards were improved getting annual savings over $75K usd. Quality Control Circles Structure implementation at staff level (QC Story). • AMEF Program implementation. Leveling project & SMED Tech was applied getting savings over $320K usd. • Frozen Production Capacity increased up to 50% to support Business Growth (CAPEX strategy) • Startup Leader of a Manufacturing Plant in Brazil (International Assignment). • Develop the KPI´s of the Score Card for Continuous Improvement and Lean Manufacturing deployment through the Organization. • 14 QC Story Projects & 10 Six Sigma Projects developed with over $1.5MMUS savings. • SDWT´s system developed to support Start Point systems with unionized people. • 30 people Certified on QC Story & 10 Managers on Six Sigma DMAIC Methodologies.
Operations Manager
Dawn Foods
ene 2006
-
ene 2010
• Responsible of Manufacturing Operations in 2 different Plants (Mixing Plant & Frozen Bakery Plant) • Startup leader of the Pilot Frozen Bakery Plant & Lean Management Deployment at Mexico. • Leader of First ISO 9001 & FSSC 22000 Certification. • OEE system implementation, Production & Productivity improvement over 30%. Scrap reduction on 40% (0.16%). • Change structure of shifts 7/24 to support peak seasons in agreement with UNION. • Selected to present the Best Continuous Improvement Project to the DLT at the Corporate in USA (Jackson Michigan).
Demand Planning - Export & Supplying Materials
GENERAL ELECTRIC
ene 2005
-
ene 2006
Responsible of Plant Planning, Demand & Warehouse Control. Ex Works Export & Cutting Partners Logistics.
SIX SIGMA BLACK BELT
GENERAL ELECTRIC
ene 1999
-
ene 2001
Responsible of 6S Strategy implementation, to ensure the Lean-6Sigma Transformation.
Machining & Final Operations Production Supervisor
GENERAL ELECTRIC
Responsible of Production and Training development for new Operators (Plant Startup)
Formación
Maestria
Universidad Tecmilenio
ene 2013
-
dic 2017
MBA, Finanzas
Idiomas
Ingles - Fluent
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